HYCON Handheld Hydraulic Ring Saw
Cutting for professionals. HYCON’s state-of-the-art ring saw is designed to get the toughest jobs done fast and easily.
The HYCON handheld hydraulic ring saw will cut 300 mm reinforced concrete safely, fast, and anywhere. Compact in size and weighing only 10 kg, operators can easily handle and place the ring saw anywhere needed to cut thick walls, door openings, and the like. No kickback from a jammed ring blade makes it safe to cut in any difficult position or narrow space.
A specially designed, highly efficient hydraulic gear motor with internal piping both for water and hydraulic oil reduces size and weight with increased cooling for the longest lifetime.
With the HYCON ring saw, you can safely and easily manage tough jobs handheld. With no center drive shaft to reduce the cutting depth, the HYCON ring saw with a 400 mm blade will cut as deep as a heavy, costly wall saw with a 700mm blade. Use the HYCON SawEZ rail system to turn the ring saw into a rail saw for accurate and easy cutting of wall openings.
Additional features
▶ Cut any concrete, bricks, stone etc. also with rebar in 300 mm depth.
▶ Cut openings for doors and windows, pipes etc.
▶ Fit for underwater jobs.
▶ Very powerful – up to 18 HP.
▶ Ergonomic design for operator comfort.
▶ Easy change of blades.
▶ Lower vibrations and weight.
HYCON Oil Flow Divider - HFD
The HYCON HFD Oil Flow Divider replace the need for power packs and is perfect to drive all HYCON tools on worksites where there already is an hydraulic machine like a backhoe, skidsteer or mini excavator in place.
Simply connect the preset HFD to the Hydraulic Power Take Out (PTO) and you are assured correct flow, pressure and rotation on saws, pumps and other tools needed on the jobsite.
The HYCON oil flow divider has 3 built-in functions:
- Output oil flow control by the build in flow regulation valve.
- Maximum tool working pressure ensured by a pressure relief valve.
- Ensures the correct oil flow direction by a check valve.
See detail on the HFD Oil Flow Divider Here
FAQ
How does the HYCON ring saw differ from standard cut-off saws?
What advantages do hydraulic ring saws (concrete saws) offer over traditional saws?
Download
HYCON Ring Saw brochure
Why Choose HYCON Hydraulic Ring Saws for Precision Cutting?
When precision cutting through dense, reinforced materials, contractors and industry professionals require tools that are reliable, versatile, and highly efficient. HYCON, a global leader in hydraulic power tools, has developed the innovative hydraulic ring saw to meet the demands of challenging projects. With a track record of providing durable and high-performing tools, HYCON is trusted for its advanced engineering and commitment to quality.
This article explores the features, benefits, and practical applications of HYCON hydraulic ring saws for precision cutting. We will delve into the specific design elements that set these tools apart, showcasing how their innovative ring design, powerful hydraulic system, and ergonomic construction make them an indispensable choice for various industries.
Features of HYCON hydraulic ring saws
Innovative ring design
At the heart of HYCON's hydraulic ring saws lies the innovative ring blade, which enables deeper cuts compared to conventional circular saws. While traditional saws are limited by the central arbor or shaft that holds the blade, the ring design eliminates this obstruction, allowing a full 360-degree cutting motion.
- Deeper cuts: With the blade’s outer circumference directly driven by the motor, the ring saw can cut through thick materials like reinforced concrete, stone, and masonry up to depths of 11 inches (270mm) or more, depending on the model.
- Non-binding motion: The continuous 360-degree cutting motion ensures that the blade remains in contact with the material throughout the process. This reduces the risk of blade binding and improves overall efficiency, especially when making long or deep cuts.
Powerful hydraulic system
HYCON's hydraulic ring saws are powered by a robust hydraulic system that offers a superior power-to-size ratio. Hydraulic technology allows these saws to generate higher torque compared to electric or pneumatic counterparts, making them ideal for heavy-duty applications.
- High power-to-size ratio: The compact design of the hydraulic system provides impressive cutting power in a lightweight tool, making it suitable for confined or hard-to-reach spaces.
- Consistent performance: Hydraulic systems deliver steady power without overheating, ensuring the saw operates consistently over long periods. This is crucial in heavy-duty projects that require uninterrupted cutting.
Durability and longevity
HYCON hydraulic ring saws are built with high-quality materials designed to withstand the rigors of demanding environments. The construction focuses on maximizing longevity and minimizing maintenance requirements.
- Wear-resistant components: The saw blades and internal components are made from wear-resistant materials like high-grade steel and alloys, preventing early degradation and ensuring prolonged tool life.
- Sealed construction: The components are sealed to prevent dust, debris, and water ingress, which is vital for maintaining performance in wet or dusty environments.
Ergonomic design
Operator comfort and safety are crucial considerations in the design of HYCON hydraulic ring saws. Their ergonomic design minimizes vibration and noise, providing a comfortable working experience.
- Reduced vibration: Anti-vibration features in the handle reduce strain on the operator's hands, preventing fatigue and ensuring longer working hours.
- Lightweight and well-balanced: Despite their powerful hydraulic systems, HYCON ring saws remain lightweight and well-balanced, allowing for easy maneuverability and precise control.
Benefits of HYCON hydraulic ring saws
Deep cutting capability
The innovative ring design provides HYCON ring saws with a cutting depth unmatched by traditional circular saws. They are engineered to cut through reinforced concrete, masonry, steel, and other tough materials efficiently.
- Thick material penetration: Capable of cutting through thick walls or slabs up to 11 inches, HYCON ring saws excel in situations requiring deep and accurate cuts.
- Reduced passes: Their deep-cutting capability reduces the need for multiple passes, which improves productivity and ensures the task is completed quickly.
Time and cost savings
HYCON ring saws are designed for speed and efficiency, delivering powerful cutting performance while reducing operating costs.
- Efficient cutting speeds: Hydraulic power provides consistent high speeds, allowing projects to be completed faster and minimizing downtime.
- Minimal maintenance: High-quality materials and the hydraulic system’s inherent durability reduce the frequency of repairs and maintenance, resulting in lower operational costs.
Versatility
The adaptability of HYCON ring saws makes them suitable for various environments and cutting tasks. They are particularly effective in confined spaces and underwater applications.
- Confined space usability: The lightweight design and easy maneuverability make these saws perfect for precise cuts in tight or awkward locations.
- Underwater operation: Sealed components and the corrosion-resistant hydraulic system enable HYCON ring saws to operate underwater, making them ideal for marine construction or submerged repairs.
Real-world applications of HYCON ring saws
Construction
HYCON hydraulic ring saws excel in construction due to their ability to handle precision cuts through thick and reinforced materials.
- Precision cuts in thick concrete walls or floors: When renovating or modifying structures, accurate cuts through thick concrete walls and floors are necessary. HYCON ring saws provide deep, controlled cuts that ensure modifications are precise and meet design specifications. Their continuous cutting motion makes it easy to follow lines and achieve clean edges.
- Utility installation requiring accurate cuts in reinforced slabs: Installing utility lines in concrete slabs often involves making accurate cuts through reinforced concrete. HYCON ring saws deliver consistent power, ensuring precise openings for electrical conduits, plumbing, and HVAC systems. Their ring design allows deep, straight cuts in one pass, reducing time and effort.
Demolition
In demolition projects, HYCON ring saws provide the power and precision needed for controlled removal of structures without compromising safety or integrity.
- Controlled cuts in load-bearing structures: For partial demolition or selective removal of load-bearing structures, accurate cuts are critical to maintaining structural integrity. HYCON ring saws provide controlled cutting that prevents unnecessary damage to surrounding elements. The ergonomic design and reduced vibration minimize operator fatigue during prolonged use.
- Cutting through steel reinforcements and concrete: HYCON ring saws handle cutting through steel reinforcements and concrete in structural alterations. Their high torque and deep cutting capacity make them ideal for removing large sections of reinforced concrete without binding or overheating.
Public sector projects
For public sector projects involving infrastructure maintenance and repairs, HYCON hydraulic ring saws provide versatile solutions for accurate cutting through various materials.
- Sewer or water infrastructure modifications: Sewer and water infrastructure often require modifications that demand precise access points through thick concrete or brick structures. HYCON ring saws can accurately cut through these materials, creating openings for maintenance, inspection, or repair without unnecessary disruption.
- Road repairs involving cuts through asphalt or concrete layers: Road repairs necessitate precise cuts through thick asphalt and concrete layers. HYCON ring saws' non-binding, continuous motion makes it easy to follow marked lines and create straight, clean edges. Their portability ensures quick deployment to different road repair sites.